{"id":22,"date":"2015-09-05T18:54:30","date_gmt":"2015-09-05T07:24:30","guid":{"rendered":"http:\/\/dcyale.com\/blog\/?p=22"},"modified":"2026-01-19T12:11:14","modified_gmt":"2026-01-19T00:11:14","slug":"how-small-can-you-go","status":"publish","type":"post","link":"http:\/\/dcyale.com\/blog\/?p=22","title":{"rendered":"How Small Can You Go?  (#1 Start here)"},"content":{"rendered":"<p>To understand what is possible with 3D printing you have to understand the limitations of the material you can print in.\u00a0 Shapeways was the company that printed my models, has <a href=\"https:\/\/www.shapeways.com\/materials?li=nav\" target=\"_blank\" rel=\"noopener\">guidelines<\/a> for the minimum thickness for their different materials.\u00a0 The two I most commonly use are <a href=\"https:\/\/www.shapeways.com\/materials\/strong-and-flexible-plastic\" target=\"_blank\" rel=\"noopener\">Strong and Flexible<\/a>, which\u00a0 I&#8217;ll call &#8220;WSF&#8221; (White Strong Flexible) and <a href=\"https:\/\/www.shapeways.com\/materials\/frosted-detail-plastic?li=nav\" target=\"_blank\" rel=\"noopener\">Frosted Detail <\/a>, which I&#8217;ll call &#8220;FUD&#8221; (Frosted Ultra Detail).\u00a0 Each of these materials has advantages and disadvantages, and the model you are making determines which material you want to use.\u00a0\u00a0 <!--more--><\/p>\n<p>I&#8217;ll talk about metal (which is really impressive) and full color in a later posts.<\/p>\n<p>Before we talk about the materials, we need to discuss two terms- Walls and Wires.\u00a0 A wall is a flat part of a model, well, it might be curved.\u00a0 Take a look at this Radial Drill Press (This was a test model, it was missing some gear teeth, and was printed in FUD).\u00a0 The large frame is hollow.\u00a0 Since it is connected to itself in a type of cone like structure, it is considered a supported wall.\u00a0 If a wall is not supported on at least two sides, it is an Unsupported wall.<\/p>\n<p><a href=\"http:\/\/dcyale.com\/blog\/wp-content\/uploads\/2015\/09\/rd031.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-full wp-image-24 aligncenter\" src=\"http:\/\/dcyale.com\/blog\/wp-content\/uploads\/2015\/09\/rd031.jpg\" alt=\"rd03\" width=\"640\" height=\"632\" srcset=\"http:\/\/dcyale.com\/blog\/wp-content\/uploads\/2015\/09\/rd031.jpg 640w, http:\/\/dcyale.com\/blog\/wp-content\/uploads\/2015\/09\/rd031-300x296.jpg 300w\" sizes=\"auto, (max-width: 709px) 85vw, (max-width: 909px) 67vw, (max-width: 984px) 61vw, (max-width: 1362px) 45vw, 600px\" \/><\/a>On the right is a handle sticking out.\u00a0 Since it&#8217;s only supported on one end it&#8217;s an unsupported wire.\u00a0 Although this is a cylinder, a wire can be square, triangular or just about any cross section.\u00a0 The arm of a human figure would be considered an unsupported wire if it was sticking out.<\/p>\n<p>On the top is a frame.\u00a0 Since it&#8217;s supported on both ends, it&#8217;s a supported wire.<\/p>\n<p>All this is important because each of these features have different design specifications.<\/p>\n<p>WSF has the advantage of being cheaper, but has less detail and has a slightly grainy surface.\u00a0 Some models can be polished which smooths it and gives it a shinny surface,\u00a0but most importantly, it won&#8217;t print in as\u00a0much detail\u00a0as the more expensive FUD.\u00a0 Model made in FUD are more expensive, but have a smoother finish and finer details allowing you to do models that won&#8217;t work in the SWF material.<\/p>\n<p>Below I have made a chart that shows the minimum dimensions WSF and FUD can be printed in for various types of features.\u00a0 The features are on the left, and you can look across to see the minimum dimensions possible in each scale in inches (If you think in Metric I&#8217;m sorry- I&#8217;m too old to change now, but I will post a Metric chart).\u00a0 If you look at an unsupported wire- think of the handle on the radial drill press above, in Z scale it would have to be scale\u00a09 inches in diameter\/\u00a0 That&#8217;s pretty big.\u00a0 In N Scale it would have to be 6 1\/2 inches, and in HO 3 1\/2 inches.\u00a0\u00a0 At 3 1\/2, although too big in diameter, it doesn&#8217;t look too bad.\u00a0 The model shown is HO scale.\u00a0 Of course in the large scales it&#8217;s even better, but in 3D printing cost is partially dependent on size, so there&#8217;s another trade off.<\/p>\n<p>Next time- Embossed and Engraved Details.<\/p>\n<table style=\"height: 569px;\" width=\"765\">\n<tbody>\n<tr>\n<td width=\"254\">WSF<\/td>\n<td width=\"64\">MM<\/td>\n<td width=\"64\">Inches<\/td>\n<td width=\"64\">Z Scale 1\/220<\/td>\n<td width=\"64\">N Scale 1\/160<\/td>\n<td width=\"64\">HO Scale 1\/87<\/td>\n<td width=\"64\">S Scale 1\/64<\/td>\n<td width=\"64\">O Scale 1\/48<\/td>\n<td width=\"64\">G Scale 1\/32<\/td>\n<\/tr>\n<tr>\n<td>Supported Wall<\/td>\n<td>0.70<\/td>\n<td>0.03<\/td>\n<td>6.16<\/td>\n<td>4.48<\/td>\n<td>2.44<\/td>\n<td>1.79<\/td>\n<td>1.34<\/td>\n<td>0.90<\/td>\n<\/tr>\n<tr>\n<td>Unsupported Wall<\/td>\n<td>0.70<\/td>\n<td>0.03<\/td>\n<td>6.16<\/td>\n<td>4.48<\/td>\n<td>2.44<\/td>\n<td>1.79<\/td>\n<td>1.34<\/td>\n<td>0.90<\/td>\n<\/tr>\n<tr>\n<td>Supported Wire<\/td>\n<td>0.80<\/td>\n<td>0.03<\/td>\n<td>7.04<\/td>\n<td>5.12<\/td>\n<td>2.78<\/td>\n<td>2.05<\/td>\n<td>1.54<\/td>\n<td>1.02<\/td>\n<\/tr>\n<tr>\n<td>Unsuported Wire<\/td>\n<td>1.00<\/td>\n<td>0.04<\/td>\n<td>8.80<\/td>\n<td>6.40<\/td>\n<td>3.48<\/td>\n<td>2.56<\/td>\n<td>1.92<\/td>\n<td>1.28<\/td>\n<\/tr>\n<tr>\n<td>Clearance between parts<\/td>\n<td>0.50<\/td>\n<td>0.02<\/td>\n<td>4.40<\/td>\n<td>3.20<\/td>\n<td>1.74<\/td>\n<td>1.28<\/td>\n<td>0.96<\/td>\n<td>0.64<\/td>\n<\/tr>\n<tr>\n<td>Embossed or Engraved Detail<\/td>\n<td>0.20<\/td>\n<td>0.01<\/td>\n<td>1.76<\/td>\n<td>1.28<\/td>\n<td>0.70<\/td>\n<td>0.51<\/td>\n<td>0.38<\/td>\n<td>0.26<\/td>\n<\/tr>\n<tr>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<\/tr>\n<tr>\n<td>FUD<\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<td><\/td>\n<\/tr>\n<tr>\n<td>Supported Wall<\/td>\n<td>0.30<\/td>\n<td>0.01<\/td>\n<td>2.64<\/td>\n<td>1.92<\/td>\n<td>1.04<\/td>\n<td>0.77<\/td>\n<td>0.58<\/td>\n<td>0.38<\/td>\n<\/tr>\n<tr>\n<td>Unsupported Wall<\/td>\n<td>0.60<\/td>\n<td>0.02<\/td>\n<td>5.28<\/td>\n<td>3.84<\/td>\n<td>2.09<\/td>\n<td>1.54<\/td>\n<td>1.15<\/td>\n<td>0.77<\/td>\n<\/tr>\n<tr>\n<td>Supported Wire<\/td>\n<td>0.60<\/td>\n<td>0.02<\/td>\n<td>5.28<\/td>\n<td>3.84<\/td>\n<td>2.09<\/td>\n<td>1.54<\/td>\n<td>1.15<\/td>\n<td>0.77<\/td>\n<\/tr>\n<tr>\n<td>Unsuported Wire<\/td>\n<td>0.80<\/td>\n<td>0.03<\/td>\n<td>7.04<\/td>\n<td>5.12<\/td>\n<td>2.78<\/td>\n<td>2.05<\/td>\n<td>1.54<\/td>\n<td>1.02<\/td>\n<\/tr>\n<tr>\n<td>Unsupprted Wire Weightbearing<\/td>\n<td>1.00<\/td>\n<td>0.04<\/td>\n<td>8.80<\/td>\n<td>6.40<\/td>\n<td>3.48<\/td>\n<td>2.56<\/td>\n<td>1.92<\/td>\n<td>1.28<\/td>\n<\/tr>\n<tr>\n<td>Clearance between parts<\/td>\n<td>0.05<\/td>\n<td>0.00<\/td>\n<td>0.44<\/td>\n<td>0.32<\/td>\n<td>0.17<\/td>\n<td>0.13<\/td>\n<td>0.10<\/td>\n<td>0.06<\/td>\n<\/tr>\n<tr>\n<td>Embossed or Engraved Detail<\/td>\n<td>0.10<\/td>\n<td>0.00<\/td>\n<td>0.88<\/td>\n<td>0.64<\/td>\n<td>0.35<\/td>\n<td>0.26<\/td>\n<td>0.19<\/td>\n<td>0.13<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n","protected":false},"excerpt":{"rendered":"<p>To understand what is possible with 3D printing you have to understand the limitations of the material you can print in.\u00a0 Shapeways was the company that printed my models, has guidelines for the minimum thickness for their different materials.\u00a0 The two I most commonly use are Strong and Flexible, which\u00a0 I&#8217;ll call &#8220;WSF&#8221; (White Strong &hellip; <a href=\"http:\/\/dcyale.com\/blog\/?p=22\" class=\"more-link\">Continue reading<span class=\"screen-reader-text\"> &#8220;How Small Can You Go?  (#1 Start here)&#8221;<\/span><\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2],"tags":[],"class_list":["post-22","post","type-post","status-publish","format-standard","hentry","category-3d-printing"],"_links":{"self":[{"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/22","targetHints":{"allow":["GET"]}}],"collection":[{"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=22"}],"version-history":[{"count":6,"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/22\/revisions"}],"predecessor-version":[{"id":212,"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=\/wp\/v2\/posts\/22\/revisions\/212"}],"wp:attachment":[{"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=22"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=22"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/dcyale.com\/blog\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=22"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}